Clamps hold the brow trim at the desired level (going for a more "Hero" look) while I plan to rivet the cap and faceplate together.
The second rivet on the "tube" section is slightly smaller. Rivet washers were used on the inside for security and prevent tearing.
Looking all slim and closed up there, Stormtrooper.
Trying to fit the ear pieces, but they were not even close to the same shape as the helmet. More X-acto trimming was in order, and also some sanding to stay on the safe side.
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